January 02, 2008

Ironwood Plastics

4th Quarter 2007 Newsletter

website: http://www.ironwood.com

QUICK FACTS:

Sales Information:

Year Ended April 30, 2007:     $27,200,000 

Employment:

Ironwood: 165

Two Rivers: 50

Total Employment: 215

Upcoming Trade Shows:

SAE Show                   Detroit, MI                        April 14-17, 2008             Booth# 1413

Design Engineering Show  Chicago, IL                             September 23-25, 2008        Booth# 4135

MD&M                  Minneapolis, MN            October 22-23, 2008             Booth# 1155

Snowfall Information:

2007-2008 Snowfall                 72.0" to date

2006-2007 Snowfall              196.6" total

2005-2006 Snowfall             203.2" total

2004-2005 Snowfall         162.3" total

2003-2004 Snowfall         200.3" total

 

 Ironwood Plastics, Inc.

       Ironwood Division       1235 Wall Street
Ironwood, MI 49938
Phone: (906) 932-5025

       Two Rivers Division       2800 18th Street
Two Rivers, WI  54241 
Phone: (920) 793-3060

           High Temperature Materials              by Doug Palmeter, Senior Processing Engineer 

I was surprised to learn that the #1 hit on our website is “High Temperature Materials”. We tend to run these materials every day and have come to take them for granted. I guess we shouldn’t, because it sure seems like a lot of people need that expertise.

 

What are High Temperature Materials? Everyone has their own definition, but at Ironwood Plastics they are materials that require mold temperatures over 200F and melt temperatures over 600F. 

 

Materials included in this category are:

 

·         (PEI) Ultem

·         (LCP) Vectra

·         (ETFE) Tefzel

·         (PPA) Amodel

·         (PPS) Ryton, Fortron

·         (PES) Radel

·         (PEEK) RTP, Thermocomp (Medical grade also)

·         (PSU) Udel

 

Dealing with these materials requires a different mindset. For instance, molds are heated initially to 275F. They are then thermally regulated to maintain the tool steel at steady state temperature using pressurized circulators that can reach 400F. Braided supply and return lines, outfitted with connectors that have high-temp o-rings and safety clips, are needed. Molds must be insulated on the top and bottom to keep the heat from escaping the mold. 

 

Ironwood Plastics is also known for its insert molding capabilities. Six-axis robots load inserts into a mold approaching 400F. Before robotics it was dangerous, if not impossible, to load molds with such temperatures.

 


Ironwood Plastics Holds National Sales Meeting

Ironwood Plastics held its National Sales Meeting on October 11-13, 2007.  Four agencies representing Ironwood Plastics in 20 states attended. The following is a letter from one agency:

Mark,

 

The recent national sales meeting at Ironwood Plastics was a complete success!  Our agency is excited to present customers and prospects the news of your highly integrated production cells, the high-tech white room, and of course, the additional capacity. The ability to design, develop, and produce integrated production cells gives Ironwood Plastics a competitive advantage in our targeted markets.  We have seen many technical developments at Ironwood Plastics over the course of our 20 year relationship, but none as impressive as the integrated production cell capabilities.  Ironwood Plastics truly has taken their slogan, “Challenge Us”, very seriously.

 

Thank you,

Charles J. Librizzi

Librizzi & Associates

 

Note: Librizzi & Associates has represented Ironwood Plastics for over 20 years in the states of Michigan, Illinois, Wisconsin, Iowa, Ohio, Indiana and Missouri

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