Company
- Ironwood
- Two Rivers
Our two state-of-the-art facilities house leading-edge technology and equipment to help us deliver the highest quality custom injection molded products that meet your unique specifications.
Facility status in 2008
Ironwood, Michigan facility: 60,210 square feet, air conditioned, 165 employees. Includes 5,000 square foot "White Room".
Two Rivers, Wisconsin facility: 25,200 square feet, air conditioned, 50 employees.
Equipment
Injection Molding Equipment
Quantity | Manufacturer | Tonnage | Horizontal or Vertical | Electric |
1 | Arburg | 56 | Both |
|
4 | Arburg | 66 | Both |
|
1 | Engel | 85 | Vertical |
|
3 | Engel | 100 | Horizontal |
|
2 | Arburg | 110 | Horizontal |
|
5 | Arburg | 110 | Horizontal | X |
1 | Engel | 125 | Vertical |
|
3 | Arburg | 143 | Vertical |
|
3 | Engel | 200 | Horizontal |
|
2 | Arburg | 220 | Horizontal | X |
11 | Arburg | 240 | Horizontal |
|
2 | Engel | 250 | Horizontal |
|
4 | Arburg | 300 | Horizontal |
|
1 | Mitsubishi | 720 | Horizontal | X |
41 | Total |
|
| 8 |
Secondary/Auxiliary/Specialty Equipment
1 IQMS Real Time Monitoring ERP System
12 Wittmann Robots
5 Fanuc 6-Axis Robots
1 Portable Clean Room- Class 100,000
23 Hot Oil/ Hot Water Controllers
50 Portable Chillers
10 In-line Camera Inspection Systems (PPT, Banner, DVT)
3 Avalon Vision System
4 Coil Handling Systems
1 Foam-in-place machine w/6-axis Staubli robot
4 Branson Ultrasonic Welders
2 Pad Printers
1 Acromark Hot Stamp Presses
1 PAS Heat Insertion Machine
2 Motan Material Handling Systems
1 Comet Micro-dryer
25 Hot Runner Controllers
5 RJG E-Dart Cavity Pressure Monitoring System
Quality Assurance
1 LDI- 3D Laser Scanning System
2 OGP SmartScope Measuring System
1 Brown & Sharpe CMM
1 Zeiss CMM
2 Moisture Analyzers
2 Melt Flow Indexers
8 Nikon Toolmaker Microscopes
8 Stereoscopic Microscopes
1 Macbeth light booth
12 SPC software seats
2 Tensile Testers
1 Mitutoyo Benchtop Laser Micrometer
1 Mitutoyo Roundness Tester
2 Diagnostic Digital Imaging System
Design Equipment
6 Pro Engineering seats
1 I-DEAS seat
2 CADKEY seats
3 Master CAM seats
1 Mold Flow-Mold seat
1 PowerMILL CAM seats
1 Surf CAM seat
Tooling Equipment
3 Mitsubishi CNC EDM
1 Mitsubishi Wire EDM
3 CNC Machining Centers
2 High Speed Graphite Machining Centers
8 Surface & Wet Grinders
3 Bridgeport Mills w/CNC Control
1 Cress Electric Heat Treat Furnace
1 Wilson Hardness Tester
2 Vision Laser Welder
1 Pulsar Microwelder
2 FISA Ultrasonic Mold Cleaner
1 Die-Sep Mold Splitter
1 KTC EDM hole shooter